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The definition of Concurrent Engineering that we have adopted for the Concurrent Design Facility is: 'Concurrent Engineering (CE) is a systematic approach to integrated product development that emphasises the response to customer expectations.

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  • This slide presentation was prepared by a student in the Quality Management course at Penn State University.
  • Concurrent engineering is the two disciples of product and process design working together to save time and resolve problems quickly.
  • Another definition for concurrent engineering. This one specifically mentions the ideal nature of Concurrent Engineering to resolve problems quickly.
  • This is the Basic design approach for both Conventional process and Concurrent Engineering.
  • These are the goals that management should push to the teams involved in CE. Organizations instituting CE are looking to achieve in their production.
  • Almost by definition, CE is about teamwork. Communication is vitally important between all participating members and the more ideas that come together, the better the product, and profit, will ultimately be. Another important factor in CE is the balancing of needs…between customer, suppliers, engineers, marketing, and manufacturing.
  • Most experts who analyze CE say that these 3 areas, People, Process, and Technology are the 3 main areas needed to successfully implement CE. All of these areas require thought and rethinking. Each area will be observed in detail on the following slides.
  • Anyone who comes in contact with, or is affected by, the product in question should be involved on the team. These teams usually include engineers, analysts, manufacturers, personnel, customers, and suppliers.
    Training is for the tools used in CE, usually computer aided drafting. Another important yet overlooked training is in non-technical areas, such as problem-solving and conflict resolution.
  • A large part of CE is re-engineering the product development process. Many organizations have processes they refuse to change, but doing so could doom them to failure. When instituting CE, be willing to change and update your development process in order to keep things moving successfully.
  • It’s very hard, if not impossibly, to fine a CE firm that does not utilize computer-aided drafting or computer-aided manufacturing. Like the processes however, be willing to change your software system if a more pervasive one comes along. Your choices of hardware, software, and networking applications make CE efforts successful, especially in today’s global, virtual business world.
  • When instituting CE, building teams and training your people is the most important thing to do. CE is based on teamwork so you must have member of different disciplines who are able to communicate their intentions clearly. When dealing with process and tech., the basic tenet is to be willing to change, and not be stuck in your current ideas. Be able to use Computer-aided drafting and/or computer-aided manufacturing in order to aid your CE implementation.
  • A block diagram representing the process time of Concurrent and Sequential Engineering.
  • Titan Linkbit developed a 8 layer circuit board over the course of 21 weeks. After implementing new tools in CE, the firm began a new process to develop a 10 layer circuit board with twice the functionality of the old board. With the new processes in place, this new board took only 12 weeks to develop.
  • These are various benefits of Concurrent Engineering.
  • The basic thing to remember is that CE will allow you to simultaneously design your product and your process. It will allow you to solve problems quickly and at a fraction of the price. The most important aspect of CE is the people involved, the teams they form, and the communication between members. Management support helps the communication to move and keeps the group focused on the task at hand. Another important thing to remember is to not be afraid of change. Your current processes may not be appropriate for CE, so be willing to update your ideas
  • Concurrent engineering (CE) is a work methodology emphasizing the parallelisation of tasks (i.e. performing tasks concurrently), which is sometimes called simultaneous engineering or integrated product development (IPD) using an integrated product team approach. It refers to an approach used in product development in which functions of design engineering, manufacturing engineering, and other functions are integrated to reduce the time required to bring a new product to market.[1]

    • 1Introduction
    • 2Elements

    Introduction[edit]

    A 2008 publication described concurrent engineering as a new design management system that has matured in recent years to become a well-defined systems approach to optimizing design and engineering cycles.[2] Concurrent engineering has been implemented in a number of companies, organizations, and universities, most notably in the aerospace industry. Beginning in the early 1990s, CE was also adapted for use in the information and content automation field, providing a basis for organization and management of projects outside the physical product development sector for which it was originally designed. Organizations such as the European Space Agency's Concurrent Design Facility make use of concurrent design to perform feasibility studies for future missions.

    The basic premise for concurrent engineering revolves around two concepts. The first is the idea that all elements of a product's life-cycle—from functionality, production, assembly, testing, maintenance, environmental impact, and finally disposal and recycling—should be taken into careful consideration in the early design phases.[3]

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    The second concept is that design activities should all be occurring at the same time, i.e., concurrently. The idea is that the concurrent nature of these activities significantly increases productivity and product quality.[4] This way, errors and redesigns can be discovered early in the design process when the project is still flexible. By locating and fixing these issues early, the design team can avoid what often become costly errors as the project moves to more complicated computational models and eventually into the actual manufacturing of hardware.[5]

    As mentioned above, part of the design process is to ensure that the product's entire life cycle is taken into consideration. This includes establishing user requirements, propagating early conceptual designs, running computational models, creating physical prototypes, and eventually manufacturing the product. Included in this process is taking into full account funding, workforce capability, and time requirements. A 2006 study claimed that a correct implementation of the concurrent design process can save a significant amount of money, and that organizations have been moving to concurrent design for this reason.[4] It is also highly compatible with systems thinking and green engineering.

    Concurrent engineering replaces the more traditional sequential design flow, or 'Waterfall Model'.[6][7] In Concurrent Engineering an iterative or integrated development method is used instead.[8] The Waterfall method moves in a linear fashion, starting with user requirements and sequentially moving forward to design and implementation, until you have a finished product. In this design system, a design team would not quickly look backward or forward from the step it is on to fix or anticipate problems. In the case that something does go wrong, the design usually must be scrapped or heavily altered. The concurrent or iterative design process encourages prompt changes of tack, so that all aspects of the life cycle of the product are taken into account, allowing for a more evolutionary approach to design.[9] The difference between the two design processes can be seen graphically in Figure 1.

    Traditional 'Waterfall' or Sequential Development Method vs. Iterative Development Method in concurrent engineering.

    A significant part of the concurrent design method is that the individual engineer is given much more say in the overall design process due to the collaborative nature of concurrent engineering. Giving the designer ownership is claimed to improve the productivity of the employee and quality of the product, based on the assumption that people who are given a sense of gratification and ownership over their work tend to work harder and design a more robust product, as opposed to an employee that is assigned a task with little say in the general process.[5]

    Challenges associated with concurrent design[edit]

    Concurrent design comes with a series of challenges, such as implementation of early design reviews, dependency on efficient communication between engineers and teams, software compatibility, and opening up the design process.[10] This design process usually requires that computer models (computer aided design, finite element analysis) are exchanged efficiently, something that can be difficult in practice. If such issues are not addressed properly, concurrent design may not work effectively.[11] It is important to note that although the nature of some project activities project imposes a degree of linearity—completion of software code, prototype development and testing, for example—organizing and managing project teams to facilitate concurrent design can still yield significant benefits that come from the improved sharing of information.

    Service providers exist that specialize in this field, not only training people how to perform concurrent design effectively, but also providing the tools to enhance the communication between the team members.

    Elements[edit]

    Cross-functional teams[edit]

    Cross-functional teams include people from different area of the workplace that are all involved in a particular process, including manufacturing, hardware and software design, marketing, and so forth.

    Concurrent product realization[edit]

    Doing several things at once, such as designing various subsystems simultaneously, is critical to reducing design time and is at the heart of concurrent engineering.

    Incremental information sharing[edit]

    Incremental information sharing helps minimize the chance that concurrent product realization will lead to surprises. 'Incremental' meaning that as soon as new information becomes available, it is shared and integrated into the design. Cross-functional teams are important to the effective sharing of information in a timely fashion.

    Integrated project management[edit]

    Concurrent Engineering Definition

    Integrated project management ensures that someone is responsible for the entire project, and that responsibility is not abdicated once one aspect of the work is done.

    Definition[edit]

    Several definitions of concurrent engineering are in use.

    The first one is used by the Concurrent Design Facility (ESA):

    Concurrent Engineering (CE) is a systematic approach to integrated product development that emphasizes the response to customer expectations. It embodies team values of co-operation, trust and sharing in such a manner that decision making is by consensus, involving all perspectives in parallel, from the beginning of the product life cycle.

    The second one is by Winner, et al., 1988:

    Concurrent Engineering is a systematic approach to the integrated, concurrent design of products and their related processes, including, manufacturing and support. This approach is intended to cause the developers from the very outset to consider all elements of the product life cycle, from conception to disposal, including quality, cost, schedule, and user requirements.[12]

    Using C.E.[edit]

    Currently, several companies, agencies and universities use CE. Among them can be mentioned:

    • European Space AgencyConcurrent Design Facility
    • NASATeam X - Jet Propulsion Laboratory
    • NASAIntegrated Design Center (IDC), Mission Design Lab (MDL), and Instrument Design Lab (IDL) - Goddard Space Flight Center
    • CNES – French Space Agency
    • ASI – Italian Space Agency
    • Boeing
    • EADS Astrium – Satellite Design Office
    • The Aerospace Corporation Concept Design Center

    See also[edit]

    • ESA's Concurrent Design Facility

    References[edit]

    1. ^'The Principles of Integrated Product Development'. NPD Solutions. DRM Associates. 2016. Retrieved 7 May 2017.
    2. ^Ma, Y., Chen, G. & Thimm, G.; 'Paradigm Shift: Unified and Associative Feature-based Concurrent Engineering and Collaborative Engineering', Journal of Intelligent Manufacturing, DOI 10.1007/s10845-008-0128-y
    3. ^Kusiak, Andrew; Concurrent Engineering: Automation, Tools and Techniques
    4. ^ abQuan, W. & Jianmin, H., A Study on Collaborative Mechanism for Product Design in Distributed Concurrent Engineering IEEE 2006. DOI: 10.1109/CAIDCD.2006.329445
    5. ^ abKusiak, Andrew, Concurrent Engineering: Automation, Tools and Techniques
    6. ^'The standard waterfall model for systems development', NASA Webpage, November 14, 2008
    7. ^Kock, N. and Nosek, J., 'Expanding the Boundaries of E-Collaboration', IEEE Transactions on Professional Communication, Vol 48 No 1, March 2005.
    8. ^Ma, Y., Chen, G., Thimm, G., 'Paradigm Shift: Unified and Associative Feature-based Concurrent Engineering and Collaborative Engineering', Journal of Intelligent Manufacturing, DOI 10.1007/s10845-008-0128-y
    9. ^Royce, Winston, 'Managing the Development of Large Software Systems', Proceedings of IEEE WESCON 26 (August 1970): 1-9.
    10. ^Kusiak, Andrew, 'Concurrent Engineering: Automation, Tools and Techniques'
    11. ^Rosenblatt, A. and Watson, G. (1991). 'Concurrent Engineering', IEEE Spectrum, July, pp 22-37.
    12. ^Winner, Robert I., Pennell, James P., Bertrand, Harold E., and Slusarczuk, Marko M. G. (1991). 'The Role of Concurrent Engineering in Weapons System Acquisition', Institute for Defense Analyses Report R-338, December 1988, p v.
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